Ruston-Hornsby 1HR diesel engine

Serial No. 288869

Ruston-Hornsby 1HR

Engine Data Table

Manufacturer : Ruston-Hornsby, Lincoln, England
Model : 1 HR
Fuel : Diesel, gas oil, kerosine, or other light distillate
Ignition type : Compression (diesel)
4 stroke cycle
Output : 5.5 HP @ 550 rpm
Cylinder size : 4¼" x 8"
Production period : Feb 1938 to Dec 1961
Notes : Originally supplied to Watford Technical College in January 1950 and rescued by Philip Thornton-Evison minutes before the scrap man would have taken it.
The 1HR is the smallest of Ruston's range of cold starting diesels whcih go right up to 78 HP in single cylinder format (size 10 HR).

This is a 5.5 HP single cylinder, horizontal, open crank, cold starting diesel engine similar to my Ruston-Hornsby AP engine, but more robustly built to suit the compression ignition mode of operation. As supplied to a tecnical college, these engines were fitted with a brake drum to apply variable loads to the engine whilst thermodynamic measurements were made.

Flywheel dilemma

The general arrangement of the standard 1HR engine shows 2 spoked flywheels of 24" diameter. The college engine however, was fitted with a standard flywheel on the "near" side and a brake drum on the "far" side.

To facilitate the college installation, the crankshaft has been shortened leaving no room for a drive pulley on the "far" side, even if the ugly brake drum is replaced by a standard flywheel (if one of the correct size could be found) . With a flywheel fitted on the "near" side there is only room for the starting handle, limiting the power take-off point to the flywheel rim.
This is not my engine, but a 1XHR seen at the Lincoln steam rally in 1999. This gives an good inpression of how a standard twin flywheel engine should look.
Image of R-H 1HR seen at Lincoln Steam Rally 1999

Here are a few shots of my engine (click the pictures for a larger image and click the return button on your browser to return here) -

This is the 30" diameter brake drum - water was poured into the rim to cool the drum as it was braked by a steel band - the friction would heat the water to boiling point on a long test.
Below, left is the cylinder head end with the fuel pump and glass oilers removed for safekeeping.
Below, right is the camshaft, governor and numberplate.
 
 
The 24" flywheel is removed here to see how the engine would look with a single, larger flywheel (try to imagine spokes and a pulley on the crankshaft on the near side)
The linkage shown here is connected to the piston skirt and transmits piston motion to the indicator (not purchased with the engine) via the small pulley attached to the bracket on the front of the cylinder cover.

I am wondering how the engine would look if configured like one of the larger HR series engines with a single heavier than standard flywheel on the "far" side. Although not strictly to standard specification, this would permit a drive pulley to be placed on the camshaft side, and give a similar appearance to Ruston-Hornsby IP and OK engines of similar output as shown below -

3.5 HP OKE engine
This is a 5HP IP (Industrial Paraffin) engine
A 7 HP IP engine

Does anybody have a spare flywheel of approximately 3 ft diameter, 3-4" face and bored for a 2" crankshaft?

A quick glimpse of how it looks at present - it does run, but starting is not easy with only one flywheel. The bright parts are in process of being winterised - treated with rust prevention fluid and wrapped in clingfilm to keep the tinworm at bay.

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